Burst Disk Test Results





12/22/02












Material 1145-0 Aluminum Sheet




FTU 11000 psi (from data sheet)









Units are inches and psi


fTU = Pd/4t (hoop stress)















Hole dia. 0.250
Hole dia. 0.375

Burst pressure (psi)
Burst pressure (psi)
Thickness (inches) Predicted Actual Ftu actual (psi) Predicted Actual Ftu actual (psi)
0.0050 880

586 480 9000
0.0040 704 560 8750 469 360 8438
0.0030 528 340 7083 352 240 7500
0.0020 352 250 7813 235 160 7500
0.0015 264

176

0.0010 176

117 40 3750







For t=0.0020 and dia=0.250, I ran 10 cycles up to 200 psi to see if it would fatigue and fail early. On the 11th time, I took it to failure at 250 psi. Note that the actual Ftu doesn't seem to match the trend of the other samples. I wonder if the multiple cycles contributed to some strain hardening.







For t=0.0050 and dia=0.375, I ran two samples. One failed at 480 and the other at 470 psi.














Discussion:





My crude analysis assumes the failure mode is hoop tension in the dome of the disk prior to bursting. The failure mode probably isn't just hoop tension - there probably is some shear but I don't have the shear stress allowables for 1145-0 aluminum. Also, I don't know the tolerances on the aluminum sheet thicknesses or on the material properties.




























Material Brass sheet (C360?, unknown material condition)




FTU ??? psi (from data sheet)









Units are inches and psi


fTU = Pd/4t (hoop stress)








Hole dia. 0.375




Burst pressure (psi)



Thickness (inches) Actual




0.0020 400











For the tests with brass, I ran 5 samples and they burst anywhere from 390 to 410 psi.







Discussion:





The brass evidently has a much higher ultimate strength than the 1145-0 aluminum sheet, around 18750 psi based on my calculations.